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Mining Doc Latest Articles

Rock fragmentation analysis using UAV technology

Rock fragmentation analysis using UAV technology

Why using UAV technology?

Accurate measurement of blast-induced rock fragmentation is of great importance for many mining operations. The post-blast rock size distribution can significantly influence the efficiency of all the downstream mining and comminution processes.

Image analysis methods are one of the most common methods used to measure rock fragment size distribution in mines regardless of criticism for lack of accuracy to measure fine particles and other perceived deficiencies.

The current practice of collecting rock fragmentation data for image analysis is highly manual and provides data with low temporal and spatial resolution.

Using Unmanned Aerial Vehicles (UAVs) for collecting images of rock fragments can not only improve the quality of the image data but also automate the data collection process.

Ultimately, real-time acquisition of high temporal- and spatial-resolution data based on UAV technology will provide a broad range of opportunities for both improving blast design without interrupting the production process and reducing the cost of the human operator.

What are the advantages of this approach?

The utilization of UAVs for rock fragmentation analysis offers several advantages. The main benefit is that the UAV system collects and analyses images rapidly. This serves to reduce cost to the operator and enables on-demand, real-time, high-resolution data collection.

This system also provides more accurate results. For these reasons, the UAV system is considered a valuable tool for real-time rock fragmentation measurement. Overall, the important benefits provided by the UAV system are:

  • Collection of data does not interrupt the production process.
  • UAV is capable of sampling regions of interest that are otherwise inaccessible by a human operator.
  • Results are available in real-time allowing the real-time adjustment of the UAV’s flight to optimize the results of the fragmentation analysis.
  • Real-time results also allow the immediate adjustment and optimization of blast designs.
  • Surface sampling errors can be reduced with high-frequency measurements.
  • Fragmentation analysis resolution can be easily adjusted to target different regions in the rock size distribution by flying closer or further away from the rock pile.
  • Additional data collection, such as photogrammetry for volume calculations, can be performed simultaneously as part of the UAV mission.
  • Sampling bias (resulting from taking the same image multiple times) can be controlled and extreme outliers can be filtered out in real-time.

The automated method of collecting rock size distribution information was compared with conventional techniques. UAV technology was shown to only take a fraction of the time (~20%) that a conventional method takes to measure rock fragmentation within 6% of the conventional method’s accuracy, where the conventional method deviates from the true distribution by up to 14% (Bamford et al., 2016).

What are the challenges?

Unmanned Aerial Vehicles (UAVs) have revolutionized rock fragmentation analysis by providing high-resolution imagery and data collection capabilities. However, several challenges hinder their effective implementation in this field.

Data Collection Limitations
  • Site Accessibility: UAVs may face restrictions in accessing certain areas due to terrain or regulatory limitations. This can lead to incomplete data collection, particularly in complex mining environments where access is crucial for accurate analysis.
  • Environmental Conditions: Adverse weather conditions, such as high winds or rain, can disrupt UAV operations and affect the quality of data collected. This necessitates the development of robust flight protocols to ensure operational reliability under varying conditions.
Calibration and Accuracy Issues
  • Calibration Challenges: Accurate particle size distribution (PSD) estimation requires precise calibration, especially for oversized particles. Current calibration methods may not suffice, indicating a need for improved techniques, potentially incorporating machine learning algorithms.
  • Topographical Influences: The accuracy of UAV-derived Digital Surface Models (DSMs) can be significantly affected by topographical factors such as slope and elevation variations. This complicates the mapping and analysis processes, making it essential to account for these variables during data collection.
Safety and Privacy Concerns
  • Operational Safety: The integration of UAVs into mining operations raises safety concerns, particularly regarding their use in hazardous environments. Ensuring that UAVs operate safely without endangering personnel is a critical challenge.
  • Privacy Issues: The capability of UAVs to gather extensive data raises privacy concerns, necessitating clear regulations and ethical guidelines to govern their use in sensitive areas.

To sum up, while UAV technology offers significant advantages in rock fragmentation analysis, addressing these challenges is essential for maximizing its potential in the mining industry. Future research should focus on enhancing calibration methods, improving data processing capabilities, and ensuring operational safety to fully leverage UAVs in this critical area of study.

Credits to: Thomas Bamford, Kamran Esmaeili and Angela Schoeling

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